FAQ

On-demand engineering collaboration projects

What is on-demand engineering and its benefits?

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When developing a highly technical product a team is required. Team members fulfill different roles:

  • Domain experts: They understand the market and application domain. For example: how to use spectroscopic measurements to improve a manufacturing process. In this case, the domain expert has in-depth knowledge of the measurement techniques and requirements to solve a manufacturing problem.
  • Product manager: Translates customer and business needs into requirements, prioritizes features, and balances trade-offs.
  • Design engineers: These usually consist of software and hardware engineers. They design and build the core technology.
  • Manufacturing engineers: They have experience in manufacturing and optimize manufacturing costs and reliability.
  • Test engineers: They design and implement tests to ensure quality standards.
  • Procurement: Handle the logistics of finding suppliers and stock management.

On a business level there are many more roles (marketing and sales, financial, etc.), but for on-demand engineering the above roles are more important. Employing a team to fulfill all the roles can be very expensive and require different engineering capabilities:

  • Domain experts: experts on the specific product technology and application.
  • Electronic engineers: for design and manufacture of electronic components.
  • Software engineers: for software design and implementation.
  • CAD experts: for design and manufacture of mechanical components.

On-demand engineering is an alternative to employing experienced engineers:

  • Roles provided by on-demand engineering: Hardware, software and manufacturing engineering.
  • Reduced payroll overhead and costs: Employing skilled engineers full-time is expensive. Outsourcing development using on-demand engineering will reduce costs.
  • Reduced time-to-market: Using the existing experience and infrastructure of on-demand engineers reduces time-to-market and technical risk.
  • Simplified manufacturing: Manufacturing risks and costs can be reduced by using on-demand engineering to also manufacture sub-systems for a product.

With on-demand engineering you can focus on employing domain experts for your specific product and outsource non-domain development and manufacture. Non-domain development and manufacture includes:

  • Electronic sub-systems: Electronic boards for measurement, control, power supplies, etc.
  • Mechanical parts: Needed to integrate electronic sub-systems into your product
  • Software APIs: Custom APIs to interface and communicate with the electronic sub-systems

What is the development payment model?

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During development a time- and material-based payment model is used. After gathering the requirements from the client:

  • The development time is estimated:
    • Milestones are identified
    • The development time for each milestone is estimated and tracked
    • At the end of each milestone the amount of time is billed per hour at an agreed price per hour
  • The hardware costs are estimated:
    • The hardware (component) costs for each milestone are estimated
    • A 50% deposit is billed at the beginning of each milestone
    • The remaining 50% is billed at the end of each milestone

Who owns the IP developed during on-demand engineering?

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IP can be split into two categories:

  1. Foreground IP: IP developed for the client during the development process
  2. Background IP: Existing firmware, software and hardware infrastructure

The foreground IP of designs developed during on-demand engineering remains the non-exclusive, royalty-based property of Synertronic Designs. Our designs make use of proprietary background IP developed over more than a decade. Background IP remains the non-exclusive, royalty-free property of Synertronic Designs. Background IP includes:

  • Firmware: Source code developed over time and include bootloaders, FPGA infrastructure, micro-processor infrastructure, etc.
  • Communication protocols: All our instruments make use of a proprietary protocol.
  • Software: Source code developed over time and include protocol handlers, device drivers, memory managers, etc.

Our proprietary infrastructure (background IP) significantly reduces development time (time-to-market) and reduces risk.

What is the development process for on-demand engineering?

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Our development process is structured into five key phases to ensure a seamless transition from concept to full commercial production.

These phases are:

  1. Fact Finding: We start by gathering detailed information about your requirements, objectives, and constraints. This phase involves in-depth research and analysis to establish a clear problem statement and solution outline.
  2. Prototype Development (Iterative): We develop an initial prototype and conduct iterative testing and refinement. This ensures that the solution meets your specifications and performance criteria before moving to production.
  3. Test Production Run: We carry out a limited production run to validate the design and manufacturing processes. This phase helps identify any final adjustments needed for scalability and quality control.
  4. Full Commercial Production Run: Once the test run is successfully validated, we move to large-scale production. This phase ensures consistent quality and volume to meet market demand.
  5. Production Management: We manage the entire production process, from material sourcing to quality assurance and final delivery, maintaining rigorous standards at every step.

Can I trust Synertronic Designs to keep my product and development confidential?

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Synertronic Designs will maintain strict confidentiality regarding the client’s information and project details. The scope of confidentiality can be defined in a signed NDA.

Who handles the production once the development process is complete?

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After development, we take full responsibility for production management, including material sourcing, manufacturing, quality assurance, and delivery. Our team ensures that every step of the production process is executed with precision and meets the highest industry standards.

How do you differentiate between the prototype development and test production run phases?

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Prototype development focuses on creating and refining a functional model of the product. It involves iterative testing and modification to ensure the design meets all requirements. The test production run, on the other hand, involves producing a small batch using the intended production methods to ensure that scaling up does not compromise quality or functionality.

How do you ensure quality throughout the development process?

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Quality assurance is integrated into every phase. During fact finding, we clearly define quality benchmarks. In prototype development, iterative testing helps identify and resolve issues early. The test production run is specifically designed to validate production quality and consistency. Finally, full commercial production includes continuous quality monitoring and control to maintain excellence.

What happens if issues are identified during the test production run?

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If any issues are identified during the test production run, we conduct a thorough analysis to determine the root cause. Adjustments are made to both the design and the production process as needed. We then perform another limited production run to validate the improvements before moving to full commercial production.

FAQ

Consultation Services

What is the main objective of the consultation process?

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The primary objective is to deliver precise, data-driven insights that are tailored to your specific needs. We start by defining the problem statement to ensure a clear understanding of the scope and context, which sets the foundation for accurate analysis and recommendations.

Which consultation services are offered?

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Thermal analysis

We use state of the art FEM (finite element method) simulation software to perform thermal analysis of and provide recommendations for:

  • Cooling requirements for electronic assemblies
  • Oven designs for atomic vapor generation
  • Insulation and power analysis for cooling/heating using Peltier modules
  • General steady-state and transient thermal analysis

CFD analysis

We partner with CFD experts to provide analysis and solutions for:

  • Forced air cooling requirements for electronic assemblies
  • Gas separation using novel techniques
  • General CFD analysis

High-voltage pulsed power supplies

We have extensive experience in the design and implementation of high-voltage pulsed power supplies, which include:

  • High-voltage pulsers with MPC (magnetic pulse compression) used in gas lasers (CO2 TEA lasers, Excimer lasers, etc.)
  • Fast high-voltage transformer design with rise-times below 200 ns
  • High-energy pulsers without the use of transformers with rise-times below 100 ns

What can I expect to receive at the end of the consultation?

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You will receive a comprehensive report that includes actionable insights, detailed analysis, and clear recommendations. The report is designed to be precise and structured, making it easy to support decision-making and strategic planning.

How is the consultation process structured in terms of time and effort?

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We use a time-based approach to ensure efficiency and transparency. Each phase of the analysis is allocated a specific number of hours, allowing us to maintain focus and deliver results within the agreed timeframe. You will also receive updates at key milestones to ensure alignment.

How do you ensure the consultation meets my expectations?

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We prioritize clarity and alignment from the start by thoroughly understanding the problem statement and expected outcomes. Regular progress updates keep you informed, and our structured approach ensures the final deliverable meets your objectives with precision and professionalism.

How can I track the progress of the consultation?

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You will receive updates at key milestones throughout the process, keeping you informed of our progress and any important findings. This ensures that we stay aligned with your expectations and address any emerging insights promptly.

Ready to work together?

Let’s build something exceptional—get in touch today.